Garment pre-shipment inspection checklist
Hold garment shipment if fit measurements fail the agreed size chart, panels mix unacceptable shades, seams open, or fibre labels are wrong—even if the visual AQL result passes. Require separate results for workmanship, measurements, labels, packing and outstanding laboratory tests before approving release.

Define what shipment approval actually covers
Give the inspector the approved garment, size-chart revision, illustrated measurement points, colour references, label artwork and packing instructions. Identify the style, fabric, sizes, colours and production quantities presented. This is a proposed buyer checklist: its tolerances and release rules must be agreed for your order.
Use separate decisions for visual workmanship, dimensions, shade matching, labels, packing and laboratory evidence. An acceptable defect count should not override a failed measurement or missing compliance evidence. Write the requirements into your product specification before inspection.
Use the production location to ask better questions
For a sweater order, ask which yarn and production batches supplied each colour, then prioritise body and sleeve measurements, knit holes and the agreed seam construction.
In Shaoxing, Zhejiang's government portal identifies the Keqiao textile industry and China Light Textile City market. If your garment factory buys fabric through this market, request the fabric supplier and dye-lot references; a market swatch should not replace the approved bulk-fabric reference.
Zhili town in Huzhou's Wuxing district is identified by Zhejiang's government portal as a children's-wear manufacturing cluster. For orders placed there, map the actual sizes and trims presented rather than approving a shipment from one showroom sample. These locations inform inspection questions; they do not establish that a particular factory meets your specification.
Agree sampling without hiding size or colour gaps
Agree the sampling method with your inspector. Name any agreed standard and edition, lot definition, inspection level, sampling plan and acceptance criteria in the instruction. Do not copy a sample size or default AQL from another clothing order.
Ask the inspector to select garments across identified cartons and record coverage by size, colour and production or shade lot. Agree dimensional sampling separately and identify any combinations not measured. Our AQL sampling guide explains the acceptance decision; the garment report must also show what the sample actually represented.
Garment checks to put in the inspection instruction
Use the following checks against approved references. KAFTI's garment inspection guidance identifies broken and skipped stitches, puckering, symmetry and knit needle holes; SGS includes measurements, labels and packaging in final inspection. The evidence and hold rules below are buyer instructions, not universal statutory tolerances.
Resolve fit requirements through size-set approval before cutting. Agree colour references and batch traceability through controlling garment shade variation.
| Check | Instruction and evidence | Proposed hold rule |
|---|---|---|
| Measurements and fit | Measure chest width, body length and sleeve length for tops; waist, rise and inside leg for trousers, as applicable. Specify endpoints, flat width versus circumference, fastening and elastic state, units and agreed conditioning. Record target, tolerance and actual result for each sampled garment. | Hold affected sizes when measurements exceed the agreed tolerance. Do not average a failed dimension into a pass. |
| Seams, stitches and symmetry | Inspect outside and inside. Check open seams, broken or skipped stitches, puckering, seam allowance, stitch count against the instruction, reinforcement, matching sleeves or legs and pocket alignment. Photograph the location and close-up. | Hold when the agreed major-defect limit is exceeded or construction differs from the approved requirement. |
| Shades and colour fastness | Compare garments and panels with the approved reference under agreed lighting. Record shade-lot and carton references. Request matching laboratory evidence for laundering and rubbing where specified. | Hold unacceptable panel or garment shade differences. Keep outstanding fastness tests unresolved rather than treating a visual colour match as a test pass. |
| Trims and operation | Operate zips and fastenings; compare button, snap and trim position and attachment with the approved garment. Agree any attachment-strength test and its acceptance criterion in advance. | Hold unsafe findings immediately; assess other failures against the agreed defect classification. |
| Fibre and care labels | Compare sewn labels and hangtags with approved artwork and supporting composition evidence. Check component descriptions, size identity and care instructions. Photograph the label actually attached to the garment. | Hold missing or inaccurate required fibre information and unresolved conflicts between labels and composition evidence. |
| Cartons and packing | Reconcile sampled carton contents with the packing list: style, size, colour, quantity, assortment and carton marks. Check agreed folding, individual packaging and carton condition; photograph opened cartons. | Hold unexplained quantity or assortment discrepancies and packing that fails the agreed instruction. |
Separate UK fibre rules from care-label expectations
For sales in England, Scotland and Wales, GOV.UK and Trading Standards guidance require fibre-content labelling, including separate information for components with different fibre contents. The Textile Products (Labelling and Fibre Composition) Regulations 2012 provide the UK enforcement framework. The current revised text on the UK legislation website remains in force; its Schedule 2 covers permitted fibre names and composition labelling. Apply the UK assimilated rules rather than presenting current EU legislation as automatically applicable throughout the UK.
Trading Standards guidance says the label must be in English, durable, easily legible, visible and accessible. Where non-textile animal parts are used, verify the required declaration. Ask for evidence supporting the stated composition; checking printed artwork alone does not establish what the garment contains.
Anglesey Council's Trading Standards guidance distinguishes mandatory fibre labels from generally voluntary care labels. It says manufacturers usually provide care labels and identifies BS EN ISO 3758 for care symbols. Make your approved washing, drying and ironing instructions a purchase requirement and check the attached label against them.
For specified laboratory work, agree laundering and rubbing colour-fastness tests with the laboratory, including dry and wet rubbing where required. Agree the method variant and required result rather than inventing a universal garment pass grade. Use garment wash-performance approval to establish the evidence before release. This section addresses Great Britain; obtain destination-specific instructions for Northern Ireland.
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Check the customs description against the inspected goods
The example below is for ordinary adult cotton knitted T-shirts imported from China into Great Britain. The UK Trade Tariff API identifies code 6109100010 under cotton knitted or crocheted T-shirts and shows 12% third-country duty and 20% standard VAT. Confirm any applicable anti-dumping measures before declaration; this example does not establish their absence.
Hypothetical consignment: goods value £10,000; freight and insurance to the UK border £1,000; additional transport to the first UK destination £200. Assume no other customs-value adjustments, incidental expenses, reliefs or special procedures. Customs value = £11,000. Duty = £11,000 × 12% = £1,320. Import VAT value = £11,000 + £1,320 + £200 = £12,520. Import VAT = £12,520 × 20% = £2,504. Duty plus import VAT = £3,824.
HMRC requires customs duty and relevant incidental expenses to be included in the import VAT value. The £200 is added once because it is outside the assumed customs value. These are hypothetical amounts, not garment prices or freight quotations. Do not apply this code to every garment or this adult VAT example to children's clothing. Before declaration, reconcile the actual garment construction and composition with the customs description.
| Goods | Commodity code | Duty | Anti-dumping duty on China |
|---|---|---|---|
| Adult cotton knitted T-shirts | 6109100010 | 12% | Confirm before declaration |
Classify defects and issue a usable release report
Agree illustrated critical, major and minor defect examples before inspection. A proposed garment classification is: critical for a retained needle fragment or unresolved legal non-compliance; major for an open seam or severe shade mismatch; minor for an isolated loose thread that does not affect the seam. KAFTI uses these categories, but your contract should resolve borderline cases and specify immediate shipment holds for safety or compliance findings.
Require a report showing carton selection, size-and-colour coverage, individual measurements, defect counts and photographs, label images, packing reconciliation and outstanding tests. End each inspection area with pass, fail or incomplete. Record the buyer's release decision separately.
After rework, identify the affected batch and repeat the relevant checks; replacement photographs alone should not close a failed inspection. Use our factory verification service to discuss the factory checks and inspection brief needed for your garment order.
Frequently asked questions
Can a garment shipment pass AQL but still be held?
Yes. Under the proposed release rules, an acceptable workmanship count does not override failed size measurements, inaccurate required labels or outstanding specified laboratory tests. Report these decisions separately.
Is there one standard measurement tolerance for clothing?
This checklist does not prescribe one. Set tolerances by measurement point and size in the approved size chart, with a defined measuring method and garment condition.
Does matching the approved colour prove colour fastness?
No. Record visual shade matching separately from specified laundering and rubbing test results. Identify which fabric or production batch the laboratory evidence covers.
Must ordinary garments have a care label in Great Britain?
The Trading Standards guidance cited here says fabric care labels are generally voluntary, while fibre-content labels are required. Make suitable care instructions part of your purchase specification.
Sources
- Zhejiang government portal: Keqiao and China Light Textile City
- Zhejiang government portal: Zhili, Wuxing district, Huzhou
- KAFTI: garment inspection and defect classification
- SGS: final inspection checks
- UK legislation: revised Textile Products Regulations 2012
- GOV.UK: textile labelling
- Trading Standards: labelling of textiles
- Anglesey Council Trading Standards: fibre and care labels
- UK Trade Tariff API: China-filtered commodity measures
- GOV.UK: VAT rates
- HMRC: calculating the import VAT value